Automobile Exhaust System Robotic Welding System


Published:

2017-09-13

Automobile Exhaust System The automobile exhaust system starts from the direction close to the engine and consists of 7 components including exhaust manifold, front pipe, flexible pipe, catalytic converter, center pipe, main muffler and end pipe. Depending on the type of vehicle, some are equipped with several catalytic converters, and some are equipped with a sub-muffler. Exhaust system composition and materials used (example) Panasonic’s advantages in robot welding of automobile exhaust systems Fully functional. 2. The system has built-in welding specialist for 4 series ferritic stainless steel

car exhaust system


The automobile exhaust system starts from the direction close to the engine and consists of 7 parts including exhaust manifold, front pipe, flexible pipe, catalytic converter, center pipe, main muffler and end pipe. Depending on the type of vehicle, some are equipped with several catalytic converters, and some are equipped with a sub-muffler.

Exhaust system composition and materials used (example)

 

 

 

 

 

Panasonic's Advantages in Robotic Welding of Automotive Exhaust Systems


1. The robot, positioner and welding power supply are all Panasonic single brands, high-speed communication, high welding efficiency, and various welding functions are fully utilized.
2. The system has a built-in welding expert system for 4 series ferritic stainless steel, which can realize high-quality welding.
3. Built-in welding intelligent navigation function, easy to set welding specifications, low requirements for operator skills.
4. It can be connected to Panasonic welding management system to realize network monitoring, efficiency cost data analysis, etc.
5. Rich experience in system integration and mature system cases.

 

 

1. Silencer single robot welding system

 

 


 

 

System Components


 

 

 

Robot welding solution 1: TM-1400-G3 (robot) + 350GL (full digital pulse MIG/MAG welding power supply)
Robot welding solution 2: TM1400-WG3 intelligent fusion welding robot
Peripheral device: single-axis dual-wielding positioner
Station: H-shaped double station layout
Fixture: Pneumatic compression type
 

System 3D diagram


 

 
 
System case

 

 
 
 
 
 

2. Silencer dual robot welding system


 

 

System Components

 


 

 

Robot welding solution: TM-1400+ 350GL (full digital pulse MIG/MAG welding unit) 2 sets
Peripherals: single-axis dual-wielding positioner
Station: H-shaped double station layout
Fixture: Pneumatic compression type

 

System case


 
 
 

 

 

3. Exhaust manifold dual robot welding system


 

 

System Components


Robot welding solution: TM-1400+ 350GL (full digital pulse MIG/MAG welding unit) 2 sets
Peripherals: single-axis dual-wielding positioner
Station: One-line double-station layout
Fixture: Pneumatic compression type
 
System 3D diagram

 

 

System case